“Torpedo” Bucket Thermographic Control System (TBTCS)

“Torpedo” Bucket Thermographic Control System (TBTCS) make use of advanced infrared technology for non-destructive and non-contact temperature control on the surface of “torpedo” type buckets. Two infrared cameras are watching the surface of “torpedo” bucket as it moves. The temperature is measured automatically on the basis of information received from video-cameras.

TBTCS automatically triggers alarm signal when the temperature exceeds the preset limit that reliably reduces the probability of accidents, extends serviceable life of lining and reduces the potential damage.

TBTCS is a flexible system consisting of highly reliable components that allows it to be considered a universal tool for solving various problems of process control at metallurgical enterprises.

TBTCS features:

fully automated bucket surface control without human interference in the process;
alarm signal generation on default settings;
buckets temperature factors recording and analysis;
adjustment of the system to the manufacturing process;
main display allows real time image tracking, data processing, parameters alteration and monitoring;
remote monitors for mapping data of measurements and system status;
activation of the entire volume of recorded data for the comparison and analysis.

TBTCS advantages:

early detection of over-temperature areas owing to the uninterrupted monitoring process;
buckets breakthrough prevention that allows to improve security, reduce costs and ensure trouble-free operation;
buckets operating mode optimization for the improvement of products quality and efficiency;
the system is practically unattended, it has no wearing parts;
user-friendly interface of data imaging in enterprise’s network;
remote access is possible;
average term of investments return is less than a year.

TBTCS structure

TBTCS composition:

reliable 19 " central cabinet;
protective housing made of stainless steel with vortex air blowing and cooling in harsh environment;
infrared thermographic camera Vario Cam @ with panorama head and high-resolution (384 x 288 pixels) that provides continuous and accurate measurement of temperature;
external system components: IR cameras, workplaces, alarm signal generation;
fiber-optic cable for transmitting data without interference;
flexible network structure with TCP/IP protocol for adaptation to the particular conditions of a steel plant.